Predict Problems Before They Happen
Connect your industrial PLCs and let Daemon Asset Intelligence (DAsI) automatically predict failures before they happen — so that you can end alarm fatigue, fix root causes early, and maximize uptime without complex
IT/OT friction.
- Uses Existing PLC Signals
- 100% On-Premises, No Cloud
- Instant Rockwell Logix L5X AOI Export
THE REAL COST OF DOWNTIME
By the Time the Line Stops, It's Already Expensive
A bearing, drive, or motor that fails without warning doesn’t just halt production — it drives up the bill with overtime crews, rush-freight parts, and the collateral damage a small, ignored problem leaves behind. Catch it early and it’s a scheduled fix.
Miss it and it’s a crisis.
Stop Catastrophic Breakdowns Early
Daemon Asset Intelligence reads live PLC data, learning what healthy looks like for every specific machine to flag drift before it stops your line.
Pinpoint Exact Root Causes, Not Just Symptoms
Know exactly what component is failing before your maintenance team even leaves the office. Daemon Asset Intelligence identifies subtle equipment degradation early in the failure curve so you can schedule repairs before disaster strikes.
End Alarm Fatigue with Intelligent Voting
Daemon Asset Intelligence eliminates transient false alarms. You only receive alerts when it actually matters.
Everything You Need to Catch Failures Early
No New Instrumentation
Reads live Rockwell Logix tags directly.
State-Based Collection
Samples data strictly in the correct machine operational state, ensuring true like-for-like baseline comparisons.
Pinpoint Root-Cause Diagnostics
Classifies non-good patterns into exact failure modes (bearings, drives, motors) rather than generic alerts.
One-Click Logix AOI Export
Generates pre-formatted Rockwell Logix L5X Add-On Instructions so controls integrators wire it in minutes.
100% On-Premises Ownership & Control
Control your models and historical data remain 100% yours to keep and retrain locally.
Automated Enterprise Workflows
Automatically triggers work requests in eMaint CMMS and sends real-time alert notifications.
5 Simple Steps to Predictive
Fleet Protection
Define Assets
Organize machine assets by Group or Zone, from an entire chain down to every individual product.
Connect PLC
Read Logix tags and export Add-On Instructions (AOI) for rapid controls integration.
Collect by State
Sample high-frequency PLC tags strictly during valid operational machine states.
Detect Drift
DAsI learns normal operation; team labels examples to sharpen diagnostic models.
Watch Fleet
Monitor whole-line health on one dashboard with voting-validated
quiet alerts.
Frequently Asked Questions
No. Daemon Asset Intelligence reads signals your PLC already collects. This eliminates hardware costs and makes deployment fast and seamless.
We use signal voting paired with recovery cooldown timers. An anomaly signal must be sustained across recent operational samples before elevating an asset to Warning or Critical status, completely filtering out transient spikes.
No. Daemon Asset Intelligence runs 100% on-premises. Your operational data, machine baselines, and machine learning models remain entirely on your local plant network.
It is built specifically for PLC-native environments. The Asset Studio includes a one-click “Export Logix AOI” utility that exports ready-to-import Studio 5000 Add-On Instructions for controls engineers.
Stop Unplanned Downtime Before It Starts
Don’t wait for your next catastrophic failure to upgrade your predictive
maintenance strategy. Connect your PLCs and get actionable AI diagnostics today.