Run a sort line that updates in minutes - without you on-site
Daemon Sorter Intelligence (DSI) runs your sort from a spreadsheet your team already knows — on a standard Windows PC that connects to your PLC. Once it’s set up, no software team is needed to keep it running.
TESTIMONIAL
Tired of fighting your sorter software?
It doesn’t have to be this way. Daemon Sorter Intelligence (DSI) replaces rigid, tedious software with a spreadsheet your team already knows. Changing a sort takes minutes, not hours — from the floor or from your phone anywhere.
The Simple Interface — A Spreadsheet
If your team can use a spreadsheet, they can run your sort line. Manage thousands of products in a tool they already know — no proprietary software to learn, and no dedicated software team to maintain it.
Change a Run From Anywhere
Because your sort lives in a cloud spreadsheet, you can change a run right from your phone — on the floor, at home, or even overseas. Building a new setup? Optional AI agents can review it and flag errors before it reaches the line — and you stay in control of every change.
See How It Compares
Simpler to run, easier to change, and far less to maintain than traditional sorter software. See the difference at a glance.
Built for Simplicity
See Every Bin at a Glance
Card and grid views show bin assignments, tallies, and run stats in real time. Monitor the whole line at a glance, without tracking assignments by hand.
Live History
Trace any board, bin, or tally in seconds. Live history logs make it easy to spot a misassignment and correct it — no guesswork, no digging.
Reroute Instantly
Hit a diverter or mechanical issue? Disable that bin instantly and keep running, then re-enable it after maintenance — no stopped run.
Set It Up Your Way
Configure rows, columns, and capacity to fit your line — hundreds of products and sorts, organized how your team thinks.
Ticket and Wood Printing
Automatically label finished packages and mark boards — the ticket printing many mills rely on most.
Change It From Anywhere
Update a run from a phone, off the floor, wherever you are — what used to take hours now takes minutes.
Frequently Asked Questions
No. Daemon Asset Intelligence reads signals your PLC already collects. This eliminates hardware costs and makes deployment fast and seamless.
We use signal voting paired with recovery cooldown timers. An anomaly signal must be sustained across recent operational samples before elevating an asset to Warning or Critical status, completely filtering out transient spikes.
No. Daemon Asset Intelligence runs 100% on-premises. Your operational data, machine baselines, and machine learning models remain entirely on your local plant network.
It is built specifically for PLC-native environments. The Asset Studio includes a one-click “Export Logix AOI” utility that exports ready-to-import Studio 5000 Add-On Instructions for controls engineers.
SIMPLE, POWERFUL SORTING
Stop Spending Hours on What Should Take Minutes
Every run you update the old way is hours you could get back.
See how fast it should be.